PROCESS AUTOMATION

Loading Station Automation

Control, measurement and complete traceability.

A standardized control-system concept for loading liquid products into transport tanks—from field devices and PLC logic to operator visualization and reporting.

LOADING SEQUENCE AUTO MODE

01Tank detected02Safety checks03Loading04High level05Complete
68%SIMULATED FILL LEVEL

SYSTEM CONCEPT

Safe and repeatable loading operations.

The system coordinates pumps, shut-off valves, mass-flow measurement, tank-presence and level signals through an industrial PLC and operator HMI.

Each loading operation is controlled by process interlocks, recorded in the event log and documented through configurable reports.

PROCESS MODEL

One controlled path from inlet to tank.

Independent loading stands with a common custody-transfer measurement point.

PRODUCT INLETTank farm transfer
PUMP UNITDuty / standby
MASS FLOWMETERMetering point
FLOW ROUTINGStand selection
LOADING STAND 1Level monitored
LOADING STAND 2Independent route

THREE-LEVEL ARCHITECTURE

Field, control and operations.

LEVEL 1

Field devices

Mass flowmeters, level switches, valves, pumps and auxiliary sensors.

LEVEL 2

PLC control

Pump and valve control, signal processing and protective interlocks.

LEVEL 3

Operator control

Visualization, commands, alarms, event logging and reporting.

CONTROL LOGIC

Automatic responses at every stage.

The sequence protects equipment and prevents unsafe loading.

Tank not present

Loading inhibited until correct positioning is confirmed.

Normal loading

Pump, valve and measurement signals remain within sequence.

High level

Automatic preparation and completion of the operation.

Emergency overfill

Automatic stop, alarm generation and event recording.

TRACEABILITY

Every command and event can be reconstructed.

Operational records support incident review, reporting and accountability.

Loading sequence initiatedRECORDED
Duty pump startedRECORDED
Control valve openedRECORDED
High-level signal receivedACTION
Loading completedRECORDED

LOADING AUTOMATION

Assess the solution for your facility.

Provide the product, loading configuration and required measurement standard.

Start technical review